Sculpted Mahogany Vanity - Wet Sanding and Installation!

Just when you thought I forgot about it, I finished and installed the vanity :)

When I left off on the last episode, it was time for finishing.  I've always called it "middle-ing" because in the scheme of things, you're at about the midway point on a project when you start the finish so it takes time.  Lots of boring time :)

This episode is much longer than the normal episodes since it didn't seem like the 'phases' of the episode merited being on their own.  That said, make a bucket of popcorn!  I'd actually like to know your opinions on longer episodes.  I'd previously try to keep a podcast on a single step of the process (dimensioning, drawer runners, shaping, etc.) which made them nice digestible 15-minute episodes.  Are 30-minute episodes something that works for you or do you fall asleep and do a face-plant on the keyboard?

Anyway, back to the episode... in this episode, I start with wet sanding the surfaces.  If you haven't tried wet sanding a solvent-based finish like Seal-A-Cell, you're missing out especially on medium grain woods. You'll still have that "close to the wood" look, but the feel is glass smooth.  I wanted the sculpting and smoothness to invite people to feel the surfaces and so far, it has worked very very well.

Next is a bit of work on the top segment hopefully giving you ideas on how to cut out a drawer front from a piece in-situ.  With the sculpting, I didn't have the option of ripping a narrow slice off the top and gluing it back in order to cross-cut out the drawer front.  Nor did I really have that option before sculpting.

Lastly, the install.  You never realize how small your bathroom is until you have a tripod in there :)  I go over how the panels are attached and how the whole thing is attached to the wall.  The colors don't come through well at all on the video for lack of decent lighting so my apologies.  The granite looks fantastic on the top; it was a real slice from Hungary instead of the manufactured stuff that seems so common these days.

By now the popcorn is ready... cue it up!  And thanks for the patience getting through all these episodes!



To my email subscribers: surprisingly enough, Blogger's subscriber emails don't include the embedded video for you.  I say it is surprising since Google owns both Blogger and YouTube :)  That said, you don't see anything above this paragraph and need to visit my blog for the video link.  I think I have a solution for this problem and will try it out over the next couple videos.  Sorry 'bout that.

And it's done! wahoo! Banners fly; people cheer.  :)

Mastering Woodworking with Charles Neil - Nice Price

I've blogged about Charles Neil's "Mastering Woodworking" class in the past.  Well worth it even if you have zero inclination to make the particular projects as he shows a bunch of great tricks to make things easier and safer.  Add to that showing you a hundred ways to do accomplish the same thing with a variety of common tools and you have a winner.

He's having a special right now until November 30th where you can sign up for half price.  For about $15 a month, you'll get 3+ hours of great stuff.  The sign up is on his usual storefront; no coupons, special links, or secret handshakes necessary.  If you get on now, you'll get access to the current series on tables and the forthcoming episodes to make boxes like these:

The upcoming grandfather's clock has my intrigue.  Always loved those.

Recent Whirlwind Woodworking Weekend in LA

The weekend before Thanksgiving, I organized a "Whirlwind Woodworking Weekend" in Los Angeles with friends including Chris Wong of FlairWoodworks who was down from Vancouver for a visit.

The weekend started with a Behind the Velvet Ropes tour of the Gamble House Friday morning, a tour of the Getty Museum in the afternoon, Details of Joinery tour of the Gamble House Saturday morning, the Huntington Library's grounds and Sam Maloof exhibit in the afternoon, a tour of Sam Maloof's home Sunday, and a private tour of Sam Maloof's shop Monday before returning home.  You can see why it was called a whirlwind tour :)

By the way, this is why the final sculpted Mahogany vanity video is behind schedule :)

I was going to gather photos from people and post them here, but the others have been posting them with fantastic dialog and story on the forum where this idea was hatched.  That said, go give the thread a read over on talkFestool.  More photos and links will continue to dribble in over this week.

The photographers were pretty good.  And pretty good at being stealthy.  There might be some shots you won't see elsewhere over there.  For example, this was my favorite piece of art at the Maloof house.  The docent couldn't confirm it, but I've seen hand sculptures like this where they were done from molds made from the person himself.  Looks better in person when you don't need to be sneaky:

Hose Hanger for your Festool Boom Arm

I know I've documented this in the past, but it was likely on a forum. A friend just wrote me asking for details so here we go :)

If you have the boom arm, you know it's fantastic keeping the hose off the ground, telegraphing over tools or curious dogs, and keeping the hose off your shoulder (what I used before the boom arm).  Problem is when you aren't using the hose, it hangs there like an elephant's trunk.

My $3 solution is a drill holder for pegboard (note that I got mine from a local big box, but that link is for reference if the pictures aren't clear).  Click the image below to see it full size to see what I mean.  I attached it to the boom arm with 4 ties, 2 crisscrossing each peg hook.  Ridiculously easy to install; I straddled one of the hose holders so it wouldn't slide down.

The benefit is that I can place the hose there quickly.  In fact, I usually throw it there.

Note that I have a D-36 hose on the boom arm.  The 'throw' trick works best with the D-27 as it is considerably more flexible (kinda miss it actually).  I use a D-36 because it works so much better with routers.

Extra-Wide Domino Mortises

The Domino XL DF-700 ("Domizilla" is easier to say...) is out in Europe, on the way here, but doesn't prevent us from making nearly 2 ³/₈" wide (58mm) mortises with its tiny cousin the DF-500.

In this video, I'll show you how to create your own loose tenon ('Domino') stock from project scrap and plunge repeatable oversized mortises.

Why would you want oversized Domino mortises?  Many joints benefit from a larger mortise; best example is an apron-to-leg joint on a table.  Sure you could plunge 2-3 regular Domino mortises, but this technique gives you another option.

The video references a printable guide I put together to help calculate the size of an extra-wide mortise given a bit size and which offset cursor hair (the lines to either side of the center cursor) you use.  Here is a direct link to the PDF you can save and print at home: Printable Extra-Wide Domino Mortise Guide.

While this technique may seem more complicated than it is worth, I've certainly used it many times; using the Domino to plow a larger mortise is so much faster even with glancing at this chart than is pulling out your router, finding the upspiral bit and calibrating the edge guide.  Give it a go on some scrap like I did in the demo and you'll find it pretty easy.